History of wire and rod flexible systems

The wire rod flexible system originated from the lean production (https://www.wj-lean.com/tube/) concept of Toyota Motor Company in Japan and was developed by YAZAKI Chemical Co., LTD., Japan.  Later, North American Motors spent $16 million to study and apply the wire rod product in the automotive industry as a standard lean logistics product system in the automotive plant.  These systems are now recognized in the global market.  

The wire rod product is a modular system of pipe fittings and connections that can transform any creative idea into a personalized, realistic structure, and is extremely simple and fast to manufacture at a low cost.  

With pipe fittings and connections for wire rod products, you can build them with only your imagination.  It is not only easy, but also very interesting.  

Wire rod product systems can be designed and installed by anyone, can be designed to any size, and are very lightweight and easy to handle.  

Product characteristics  

1.simplicity:  

Wire rod products use the simplest industrial production concepts that are easy to understand, and wire rod products appliances do not have to consider too many precise data and structural rules in addition to load descriptions.  Line workers design and manufacture rod products according to their own station conditions.  

2. flexibility:  

Through simple design, lean material handling systems are produced with good flexibility, just like wire rod product appliances, which allow you to design, build and adjust according to your own special needs.  

3. flexible:  

Due to the diversification of modern production products, it is necessary to constantly change the logistics station equipment, and constantly adjust in the production process.  Modular components can be built into almost all kinds of medium and lightweight station appliances.  Change is inevitable, and the standard components of wire rod products make it easy for you to modify them to adapt to the changing process in the field.  

4. Comply with JIT production mode:  

If you’re making 100 units a day, you don’t need to have an inventory of 1,000 components.  Line-side lean racks and lean tools for wire rod products can help you improve your work efficiency, and also clear floor space and condense operation steps in production, in line with the principle of first-in-first-out in lean production.  

5. Improve the working environment:  

In addition to reducing the time and necessary movement required to pick up and place parts and tools, wire rod products can also help you reduce the risk of injury in the workplace because the main components of wire rod products are covered in plastic.  

6. Scalability:  

The wire rod product system can design new accessories that can be matched with the original lean material rack according to the needs of different products, and increase the use of different production methods or different stations.  

7. Reusable:  

The accessories of the wire rod product are reusable, and when the life cycle of a product or a process ends, the structure of the wire rod product can be changed and the original accessories can be reassembled to meet the new requirements.  

8. ergonomic:  

Due to the simple adjustability of the wire rod product appliance, it is convenient to adjust the height of the wire rod product appliance, so that every operator is in the best working position.  

9. Continuous Improvement:  

The wire rod product system can trigger the innovation and innovation of the majority of employees, and the best result is the continuous improvement of products and processes.  This dovetails with the idea that many companies encourage their employees to innovate. 


Post time: Mar-15-2024